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PRECISION CARBON FIBER.
BUILT FOR DRONES.

Structural sheets, tubes and rods for drone and UAV platforms.

GET A QUOTE VIEW PRODUCTS
30,000 sq ft
Production Facility
2 to 3 Weeks
Standard Lead Time
5 to 50 mm
Diameter Range
15 to 20%
Cost Savings vs. Imports
Zero MOQ
No Minimum Order

Who We Are

Aerocore Advanced Composites manufactures precision carbon fiber structural components for drones and UAVs from our own production facility in Sanand, Ahmedabad, Gujarat. We produce compression-molded sheets, hollow tubes and solid rods using proprietary roll-wrapping process innovations.

Every component ships with full traceability and documentation. Our facility is purpose-built for carbon fiber production with dedicated layup, curing, CNC machining and inspection zones. We serve defense programs, commercial OEMs and research institutions with consistent quality and fast turnaround.

3
Product Lines
30,000 sq ft
Facility
2 to 3 Weeks
Lead Time
5 mm
Smallest OD
15 to 20%
Landed Cost Savings
Full
Batch Docs

Product Portfolio

Three product lines. Each purpose-built for a specific structural role in drone and UAV platforms. All manufactured in-house. All shipped with full batch documentation.

AEROVANE

Compression-Molded Carbon Fiber Sheets

The structural plate.

Dense, flat and consistent batch-to-batch. Aerovane panels are produced under controlled heat and pressure to achieve 55%+ fiber volume and less than 1.5% void content. They machine cleanly under CNC and waterjet operations and hold tight dimensional tolerances through every cut.

UAV Applications
Frame plates
Motor mounts
Gimbal mounts
Wing skins
Payload panels
CORVEX

Hollow Carbon Fiber Tubes

The structural tube.

Seamless roll-wrapped construction with no longitudinal joints. Controlled fiber angles and heat shrink tape consolidation during cure produce consistent wall thickness and OD tolerance along the full length of every tube. Clean internal bore for cable routing.

UAV Applications
Motor arms
Fuselage booms
Nacelle booms
Landing gear
Spray arms
HYPERLON

Solid Carbon Fiber Rods

The precision structural rod.

Full solid cross section for maximum bending stiffness and buckling resistance. Produced to plus or minus 0.1 mm diameter tolerance as standard. The right choice wherever a member carries bending, tension or compressive loads.

UAV Applications
Wing spars
Control rods
Tail booms
Landing gear
Sensor booms
Coming Soon Carbon fiber sandwich panels   |   Tapered and stepped profiles   |   CNC-machined structural assemblies

Manufacturing and Materials

Purpose-built for carbon fiber. Nothing else. Dedicated zones, calibrated equipment, monitored cure cycles and full inspection on every batch.

30,000 sq ft
Total Facility
5,000 sq ft
Layup and Roll Wrap
5,400 sq ft
Curing Area
1,200 sq ft
CNC Machining
800 sq ft
Inspection
-18 °C
Prepreg Cold Store

Compression Molding (Aerovane)

  • Heated steel tooling for consistent thickness and surface finish
  • High-pressure consolidation achieving 55%+ fiber volume
  • CNC and waterjet cutting to final dimensions
  • In-house finishing, drilling and edge treatment

Roll-Wrapping (Corvex and Hyperlon)

  • Controlled fiber angles with precision mandrel alignment
  • Heat shrink tape consolidation for void-free laminate
  • Calibrated oven cure with monitored temperature profiles
  • Seamless tubular structure with no longitudinal joints
  • Patent-pending process optimizations for consistent OD tolerance

Production Capacity

8,500
Sheets / Month
31,000
Tubes / Month
31,000
Rods / Month
10,000
CNC Parts / Month
Why Carbon Fiber
5x stronger than steel
Near-zero thermal expansion
40 to 60% lighter than aluminum
Corrosion-proof, excellent fatigue life
Natural vibration damping
Excellent fatigue life under cyclic loading

Where We Serve

Six application segments. Each with distinct structural requirements.

Defense and Strategic UAVs

  • Defense-compliant, fully traceable
  • No ITAR or EAR restrictions
  • Supports iDEX, DRDO and HAL programs

Precision Agriculture

  • High-volume consignment supply
  • Corrosion-resistant for spray environments
  • Blanket order terms available

Surveillance and ISR

  • Tight batch-to-batch tolerances
  • Consistent geometry for sensor alignment
  • Full inspection documentation standard

Multirotor UAV OEMs

  • Domestic replacement for imported parts
  • 11% duty savings, no freight
  • Zero MOQ, 2 to 3 week lead time

VTOL and Fixed-Wing UAVs

  • Full structural component set
  • Co-development with NRE sharing
  • Custom specs for complex platforms

Inspection and Survey

  • Corrosion-proof for field operations
  • Clean internal bore for cable routing
  • Long service life, excellent fatigue resistance

Why Partner With Us

2 to 3 week lead time vs. 10 to 14 weeks on imports
100% Made in India, PLI-compliant
No minimum order quantity
Free technical support
15 to 20% lower total landed cost
Blanket and consignment supply options
11% duty savings, no freight
Co-development and NRE sharing
Every batch ships with Material Certificate, Cure Record, Inspection Report and Certificate of Conformance.
MSME Registered
IEC and GST Registered
ISO 9001:2015 In Progress
Patent Apps Filed
No ITAR / EAR Restrictions

Let's Build

Bring a drawing or specification.
We will give you a straight answer.

A technical team member reviews every inquiry and responds directly. If we can supply it, we will quote it. If we cannot, we will say so.

info@arsportsequipment.com
Email
+91 77150 62631 | +91 98790 06592
Phone
Ahmedabad . Gujarat . India
Location